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MR2 Turbo Aquamist Installation: Overview
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Water Line |
Wiring |
Parts List |
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These sections describe how to install an ERL
Aquamist water injection system in a 1991 MR2 Turbo. The steps
apply to other year MR2 Turbos, but you should verify each step against
the BGB for your model year car.Water injection is a time-proven technique for improving engine
performance by reducing the likelihood of detonation in an engine. This is
equivalent to using higher octane gasoline, except that water is much
less expensive than fuel additives. In addition, water injection cools the
intake charge which increases the density of the air entering the
cylinders resulting in more power. While air charge cooling results in an
immediate power increase, the greatest power potential from water
injection is obtained by increasing boost, decreasing the amount of fuel
in the air-fuel mix or advancing ignition timing to
take advantage of the lowered detonation
potential. These requires either a boost controller, a fuel computer, an ignition
timing computer or a programmable EMS to fully exploit.
The installation described here is unique for an MR2 in that it uses the stock washer fluid reservoir.
This reservoir holds over a gallon of water or water/methanol mix and is
already installed in the vehicle. Having the water pump and water tank in
the front is a better choice in terms of weight distribution on an MR2. It
also eliminates the need to take up precious (in my opinion) trunk or engine bay space.
The Aquamist water injection pump is a high quality unit that provides over a 100psi of pressure to a water nozzle mounted on the
intercooler-to-throttle body pipe. When water is forced through the
injection nozzle at this pressure, it atomizes and provides a very good
distribution of very small water droplets into the intake charge. These
droplets require large amounts of heat energy to vaporize and it is this
energy requirement that reduces detonation by cooling the intake, the
combustion chamber and the exhaust gas leaving the cylinders.
This installation assumes that you have purchased an Aquamist 1s water
injection kit (see the parts list section). Although the Aquamist instructions suggests that the washer
fluid reservoir be used as the source of water or water/methanol mix, MR2
installations commonly add a tank either in the trunk or the engine bay
since the washer fluid tank is in front of the passenger compartment and
the engine bay is behind. Since the battery is also in front, a heavier
gauge wire harness than the one supplied with the Aquamist kit is not
required.
I strongly recommend that you use a water/methanol mix rather than pure
water, especially if you ever drive in an area where the outside
temperature might get below freezing. If you don't want to mess with
mixing water and methanol, just use winter-ready washer fluid, which
contains methanol and a little bit of extra soap that won't hurt the
engine. If you mix your own water/methanol, never exceed a 50% methanol to
water ratio, as this mixture will begin to lose the desired cooling
properties of the water and start to behave like plain methanol fuel.
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